Versacall Andon Systems

Turbocharge Your Production Efficiency With

Smart Andon Systems!

Level up your manufacturing game with the VersaCall's Smart Manufacturing Platform: Connect, Automate, Track, and Analyze Like Never Before!

VersaCall: Smart Manufacturing

Stay Ahead of the Game

Keep a close eye on your production processes in real-time, ensuring you're always one step ahead. Identify and tackle issues as they arise, boosting productivity and efficiency like never before.

Lightning-Fast Issue Resolution

The Andon system software enables instant communication and notification of production issues, empowering your team to quickly address and resolve issues

Supercharge Collaboration

Connect your entire manufacturing team with ease. Smart Andon systems foster seamless communication, ensuring everyone is on the same page.

Our Game-Changing Solution Delivers ROI within 2-6 Months!

Maximize Productivity!

Minimize Delays, Optimize Production, and Achieve Greater Cost Efficiency

Maximize Satisfaction!

Improve Customer Relationships, and Enhance Your Market Reputation

World-Class Manufacturing Facilities Use VersaCall

From large corporations to small mom-and-pop shops, VersaCall andon systems can improve productivity and efficiency.

Customer Solutions

Learn how we’ve helped world-class brands achieve manufacturing excellence…

STARTER

0

$

per month

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GET STARTED

BASIC

25

$

per month

GET STARTED

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PRO

49

$

per month

GET STARTED

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Wheeled Military Vehicle Manufacturer

Solution:

The assembly line works as an integrate team. Lack of individual work-station status visibility resulted in line imbalance and production delays. The VersaCall System provides touch screen input modules that captures status performance at each workstation. Visual status screens throughout the production floor provides complete line visibility.

Results:

Resolving the line imbalance results and improving the production coordination between workstations has resulted in an additional vehicle output per week.

Schedule a Free Demo Call: (858) 401-6592
International Equipment Manufacturer

Solution:

The VersaCall System solution provides hour by hour visibility of downtime and total visibility of production takt time, parts produced and scrap by reason code and downtime by reason code.

Results:

Addressing and correcting production inefficiencies and waste has realized a 11% increase in production throughput.

Schedule a Free Demo Call: (858) 401-6592
Medical Device Company

Solution:

The current communications system has no way to measure the number of incidents, the response times to incidents and the resolve time. Implementing single push button call stations input modules automatically captures and records the number of incidents, the response times and time to resolve each incident.

Results:

The production floor experiences an average of 15 production disruptions per shift with 2 shifts or 30 disruptions per day. The estimated average response time prior to the VersaCall System implementation was 12 minutes per incident or loss of production time of 360 minutes [ 6 production hours a day] . After the implementation of the VersaCall System the response times was reduced to 3 minutes or a reduced loss of production time of 90 minutes [ 1. 5 hours]. The VersaCall System resulted in a pickup of production hours of 4.5 hours a day and 22.5 hours a week.

Schedule a Free Demo Call: (858) 401-6592
Automotive Parts Manufacturer

Solution:

With each workstation working on different Part Numbers which have separate bill of materials and builds. There was no automatic way to pass the bill of materials and the build instructions to the workstations. The implementation of the VersaCall VT3000 System with wireless touch screens at each of the workstations provide the operators both the build instructions and the build of materials. The wireless touch input modules also provides the operators the immediate communications of issue.

Results:

Product rework rates were reduced 20% with an output increase of 5%.

Schedule a Free Demo Call: (858) 401-6592
Conveyor Belting Manufacturer

Solution:

With the past method for capturing of line performance information was manual and inconsistent, the implementation of the VersaCall’s VT3000 information line performance information was captured mostly automatically. This improved both the accuracy and consistency of the performance information. With VersaCall’s Data Integrity software, the accuracy of the manually captured performance information improved significantly.

Results:

After multiple Kaizen events with the performance information captured by the VersaCall System line throughput by 7% and improvement continue.

Schedule a Free Demo Call: (858) 401-6592

Maximize Productivity, Minimize Downtime, and Boost Quality with Advanced Andon Systems

BOOK A DEMO

Wheeled Military Vehicle Manufacturer

Solution

The assembly line works as an integrated team. Lack of individual work-station status visibility resulted in line imbalance and production delays. The VersaCall System provides touch screen input modules that captures status performance at each workstation. Visual status screens throughout the production floor provides complete line visibility.

International Equipment Manufacturer

Solution

The VersaCall System solution provides hour by hour visibility of downtime and total visibility of production takt time, parts produced and scrap by reason code and downtime by reason code.

Medical Device Company

Solution

The current communications system lacks the capability to measure the number of incidents, response times to incidents, and the resolution time. By implementing single push-button call stations and I/O modules, the system can automatically capture and record these metrics for each incident.

Automotive Parts Manufacturer

Solution

With each workstation working on different part numbers, each with separate bills of materials and builds, there was no automatic way to pass the bill of materials and build instructions to the workstations. However, the implementation of the VersaCall system with wireless touch screens at each workstation, provides operators with both the build instructions and bill of materials. Additionally, the wireless touchscreens enable operators to have immediate communication regarding any issues.

Conveyor Belt Manufacturer

Solution

The previous method for capturing line performance information was manual and inconsistent. However, with the implementation of the VersaCall system, line performance information is now captured mostly automatically. This improvement has enhanced both the accuracy and consistency of the performance data. Moreover, thanks to VersaCall's Data Integrity software, the accuracy of manually captured performance information has significantly improved.

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Phase 1
Phase 2
Phase 3
Phase 4
Phase 5

Phase 1

System Configuration and Customization with your VersaCall Engineer

Phase 2

Personalized Administrator Training using your unique configuration

Phase 3

Operator training using module simulation via VersaCall University guided by your VersaCall Engineer

Phase 4

Operator and Administrator Training complete. Training Certificates Issued.

Phase 5

Your VersaCall system is shipped ready to use and your VersaCall Engineer is eager to assist with your system launch

New Customer Onboarding Timeline

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The overall experience has been very well. We're still at initial stages of digitizing the factory floor and a software like this really helps initiate the data collection and impactful process improvements. The software if used accurately can be used for multiple functionalities which is very useful. It surfaces the issues on the production floor, reports it and collects data which can be used to monitor and improve processes.

Jesal T

We love the ability to see what parts of our production lines are currently down via the display panels as well as the communications that get sent out for assistance. The automated emails each morning ensures that everyone is informed on what happened the day before to help eliminate future problems.

Matthew R

VersaCall and the Andon system itself will become a milestone for us in achieving a higher quality standard for our customers and empowering our employees at the same time. I'm a first time user beginning to learn and understand the system. Up to this point, the software seems intuitive and user friendly. It is also supported with friendly customer service that knows me and I know them. "How-to" video support is available as well.

Kim D

The system and support has been great. Our company has a very intricate vetting process and they stuck with me thru all the necessary approvals and obstacles. I think a on-site walk thru may have helped at the onset to find possible issues (especially considering how many we were installing and the size of our facility, obstacles on the floor, etc). It was a very affordable option and the customer service has been amazing. We have over 100 units and they didn't quit improving the system until everything was working 100%.